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Babbitt LS2000
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<p>The LS2000 is a low-cost level switch that can measure virtually any liquid, dry material or interface of electrically conductive or non-conductive products. The propriety radio frequency (RF) balanced impedance bridge has exceptional temperature stability, eliminating the need to recalibrate the unit from season to season.</p>
<p>All the necessary calibration indicators are on-board so all you need to calibrate the LS2000 is a small screwdriver. Failsafe electronics provide peace of mind and the modular nature makes trouble shooting and repair simple and quick.</p>
<p> </p>
<p>The probe is made of solid 316 stainless steel rod, and the insulator is UHMWPE (Ulra High Molecular Weight Polyethylene) , which has excellent abrasion and impact resistance. The seals are Viton 'O' rings and all the electronics are housed in a cast aluminium enclosure.</p> |
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Babbitt LS6000
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<p>The LS6000 is a basic feature level switch, similar to the LS2000 but with more power supply choices, a second switched output and an explosion proof housing.</p>
<p>It incorporates the same proprietary radio frequency (RF) balanced impedance bridge with exceptional temperature stability, eliminating the need for frequent recalibration.</p>
<p>Like the LS 2000 all the calibration indicators are on board.<br />The probe is made of solid 316 stainless steel rod, the insulator is made of Delrin (Teflon and other materials optional). The seals are made with Viton “O” rings. All the electronics are housed in a cast aluminium explosion proof enclosure.</p> |
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Babbitt LS7000
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<p>The LS7000 is a full-featured sensor, based on the LS6000 but with onboard fuse, static and surge protection for applications like plastic pellets where static may be a problem.</p>
<p>A built in timer allows the user to select an ON or an OFF delay for up to 2 hours, so wave action in a turbulent vessel can be ignored or a vessel can be discharged to a lower level automatically.</p>
<p>Like the other probes in the Babbit range, the proprietary radio frequency (RF) balanced impedance bridge has exceptional temperature stability, eliminating the need to for annual adjustments to the calibration.<br />Again, all ll the necessary calibration indicators are on-board so all you need to calibrate the LS7000 is a small screwdriver. Failsafe electronics provide peace of mind and the modular nature makes troubleshooting and repair simple and quick.</p>
<p>The probe is made of solid 316 stainless steel rod, and the insulator is UHMWPE (Ulra High Molecular Weight Polyethylene) , which has excellent abrasion and impact resistance. The seals are Viton 'O' rings and all the electronics are housed in a cast aluminium enclosure.</p>
<p>The probe is made of solid 316 stainless steel rod, and the insulator is made of Teflon. The seals are made with Viton "O" rings. All the electronics are housed in a cast aluminum explosion-proof enclosure. Special materials of construction are available.</p> |
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Babbitt LS8000
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<p>The LS8000 with its remote electronics is ideal for applications where it is unsafe or inconvenient to mount the electronics directly onto the probe on the vessel.</p>
<p>A maintenance free epoxy- encapsulated transmitter is mounted in the explosion proof head of the probe. The receiver board can be mounted up to a mile from the transmitter, which is connected to the receiver with a twisted, shielded pair of wire. The receiver board is wired to the power supply and has all the calibration adjustments and the relay output.</p>
<p>Virtually any liquid, dry material or interface of electrically conductive or non-conductive product can be measured and the proprietary radio frequency (RF) balanced impedance bridge with exceptional temperature stability, eliminates the need for frequent recalibration.</p>
<p>The probe is made of solid 316 stainless steel rod, and the insulator is made of Teflon. The seals are made with Viton "O" rings. The transmitter electronics are housed in a cast aluminum explosion-proof enclosure.</p> |
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Batch Weighing
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<p>Golconda’s engineers are experienced at providing bespoke weighing systems for customer’s own specific projects. Selecting the most appropriate proprietary load cells we can engineer the mountings where required or offer advice if necessary.</p>
<p>We provide the power supplies, amplifiers and instrumentation to make use of the weight signal in a process control application or simply for silo level control.</p>
<p>The photograph shows a stainless steel mixing vessel weighed using four xyz load cells with custom made mounting assemblies allowing the vessel to move under thermal expansion and contraction but to eliminate non axial loading.</p>
<p>This application was for a series of vessels in a chemical processing plant.</p> |
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Belt Weighing
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<p>Dynamic weighing on a troughed belt requires understanding and experience. At Golconda we have both. Golconda’s belt weighers range from simple single / twin idler units for general purpose low accuracy (+/- 2%) applications to larger four /six idler systems where greater accuracy is required (+/- 0,5%).</p>
<p>The belt weighers are suitable for both horizontal and inclined conveyors. They are easy to assemble and install and, as they have a high degree of reliability, have minimal maintenance requirements. Capacities range from 250 kg/hr to 6000 t/hr.</p>
<p>The PLC based belt weigher module is reliable, accurate, and easily programmed.</p>
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Concetti Bag Placers
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<p><strong>IGF Systems </strong></p>
<p>Concetti's IGF range of bag placers embodies the result of many year's experience. Flexible, reliable and easy to use, the IGF range can handle pack sizes from 2 to 50kg with speeds up to 1500 bags/hr, depending on the material being packed. Using gross or net weighing with gravity, belt or screw feed systems, the fully enclosed monobloc housing provides clean, compact, safe and consistent bag filling and closing.</p>
<p>Self-adjusting features make product changeovers quick and simple. Flat or gusseted bags made from paper, coated paper, PE or woven PP can be handled and bag closure can be from simple sewing through to heat sealing, reactivation of pre-applied glue, or any combination of these.</p>
<p><strong>The Range</strong></p>
<p>Four basic units make up the range. The IGF 600, 900 1200 and 1500 designations indicate the maximum output in bags/hr and covers most applications. The modular design allows Concetti's engineers to tailor each machine to the customer's specific application.</p>
<p>The actual output will depend upon the material being handled and would be confirmed at the proposal stage after material samples are received.</p>
<p><strong>Features</strong></p>
<ul>
<li>Quick format change by servo motors in less than 60 seconds.</li>
<li>Bottom possing to settle the product.</li>
<li>Single or multiple stack magazines.</li>
<li>Gusset reforming on the bagholder.</li>
<li>One bagholder covers a wide range of sizes.</li>
<li>Self-adjusting bag centering guides.</li>
</ul>
<p><strong>Options</strong></p>
<ul>
<li>Deaeration probes for highly aerated products.</li>
<li>Fine top-up micro dosing system for expensive, difficult to handle materials.</li>
<li>Devices to remove the air prior to closure.</li>
<li>Modem for remote analysis of the PLC.</li>
<li>Reel feeding sytems to produce bags from a tubular reel of PE film.</li>
</ul>
<p><strong>Applications</strong></p>
<p>Concetti's IGF technology is ideal for many different industries and virtually any application where pre-made bags need to be filled automatically. Industries where Concetti have particularly wide experience include food, animal feedstuffs, pet food, building products and chemicals. Even products like bitumen can be packed on the IGF machine.</p> |
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Concetti Big-Bag Fillers
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<p>Concetti's FIBC (Flexible Intermediate Bulk Container) filling systems include gross and net weighing versions and a carousel arrangement for speeds up to 100 bags/hr. The whole range is characterised by high precision weighing and the ability to handle a wide range of different products.</p>
<p>The choice of machine is determined by the material handled and the output required by the customer.</p>
<p><strong>Gross Weighing</strong></p>
<p>With this system, the big-bag itself is weighed and product is fed directly into it. The hydraulically driven vertical movement of the frame makes it possible to handle a wide variety of bag formats very easily.</p>
<p><strong>Net Weighing</strong></p>
<p>With this system, a net weigher produces the weighment while the operator places the bag. A wide variety of weighments and bag formats can be handled. The unit can also be used to fill other containers such as Octabins, for example.</p>
<p><strong>Carousel</strong></p>
<p>For very high-speed applications, the carousel system has six stations to allow the operator to place a big-bag, while other bags are being filled, vibrated and unloaded. Bags pass under the filling position one after the other. Because these activities take place simultaneously, the output is increased up to 100 bags/hr.</p>
<p><strong>Features</strong></p>
<ul>
<li>Easy to use loop support system.</li>
<li>Dust proof clamping of the filling spout or internal liner.</li>
<li>Integral inflation fan.</li>
<li>Operator's platform included.</li>
</ul>
<p><strong>Options</strong></p>
<ul>
<li>Various feed devices to suit the material.</li>
<li>Empty pallet dispenser.</li>
<li>Pallet conveying systems.</li>
<li>Vibrating platform to settle the contents.</li>
<li>Atex certified systems.</li>
</ul> |
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Concetti FFS Systems
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<p>Concetti's Continua™ range is the perfect solution for customers who use PE bags exclusively and want the maximum productivity at the lowest unit cost together with improved appearance and packet stacking. Continua Form, Fill and Seal machines offer all these benefits - and more.</p>
<p>With a reputation for ruggedness gained in many applications on extremely aggressive products like fertiliser and caustic soda, the Continua range can handle speeds of up to 1800 bags/hr on weighments of 10-50 kg. Units can be fitted with net or gross weighers depending upon speed and materials handled.</p>
<p>The bag is formed on the machine from tubular PE film with or without gussets using either an encoder to determine bag length or a printed registration mark on the film itself.</p>
<p><strong>The range</strong></p>
<p>Compact and competitively priced, the Continua 400 is ideal for low-speed applications on non-dusty products where reliability is important. For higher outputs or where difficult and dusty materials need to be packed, Continua 600, 900, 1200, 1400 and 1800 are available in various versions to suit virtually any application.</p>
<p><strong>Features</strong></p>
<ul>
<li>Rugged and reliable.</li>
<li>Sack mouth pre-seal cleaning system (Continua 600 and above).</li>
<li>Replaceable Teflon on the sealing jaws.</li>
<li>Forced seal cooling on high-speed machines (Continua 1200 and above).</li>
<li>Self-cleaning rails inside the machine housing.</li>
<li>Quick format change by servomotors in less than 90 seconds.</li>
<li>Bottom possing to help settle the product.</li>
<li>Servo-assisted reel change.</li>
</ul>
<p><strong>Options</strong></p>
<ul>
<li>Deaeration probes for fine powder materials.</li>
<li>Corner sealing to improve palletisation.</li>
<li>Bags made with handles on top or top and bottom for easy lifting.</li>
<li>Modem for remote analysis of the PLC.</li>
<li>Mobile systems to handle several different silos.</li>
<li>Atex certified systems.</li>
</ul>
<p><strong>Applications</strong></p>
<p>The Continua range is ideal for free-flowing and semi-free flowing materials. Products from the food, plastics, building products and chemical industries are all suitable.</p>
<p>Concetti have particular expertise in chemicals and mineral products to provide machines for corrosive products like caustic soda and fine, very dusty cementitious products found in the building sector.</p> |
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Concetti Gross Weigher
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<p>The gross weigher is made as an integrated part of the IGF or Continua machine. In this case the bag holder is itself weighed and product is fed directly into the bag with no intervening weigh hopper.</p>
<p>The same range of gravity, belt or screw feeders is available. A gross weigher requires less headroom and can have advantages when handling sticky materials.</p>
<p>The photograph shows a Continua 400 with gross weigher and gravity feedgate.</p> |
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Concetti Net Weigher
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<p>The Concetti range of net weighers is supplied with various versions of gravity, belt or screw type feeders, according to the materials being handled.</p>
<p>The product is fed into the weigh hopper while the empty bag is positioned. When the required weighment is reached, the controller shuts off the feeding device and discharges the weighment.</p>
<p>The photograph shows a typical belt fed unit.</p> |
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Container Loaders
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<p><strong>MiTilt<sup>TM</sup></strong> has reshaped the way the world handles bulk materials. A-Ward’s revolutionary tilting container loader allows you to fill up every last inch - and do it faster- using the power of gravity. By making short work of big loads, you’ll save time and money.</p>
<p>With hundreds of container tilter installations, you can’t beat A-Ward’s experience to solve your problem.</p>
<p><strong>PRODUCT APPLICATION </strong></p>
<p>MiTilt<sup>TM</sup> is a revolutionary tilting container loader that allows you to gravity-load your containers to maximum capacity. It combines patented tilting technology with a choice of four different bodies or frames, to suit your type of operation. The MiTilt<sup>TM</sup> is safely controlled by a single operator and allows you to weigh the container during loading.</p>
<p><strong>How it works</strong></p>
<p>MiTilt <sup>TM</sup> allows a container to be tipped at your chosen angle – anywhere between -10° to 90°. By loading from above, you have access to 100% of the internal container volume. Shipping containers are inserted either directly with a standard trailer, or from above with a forklift, crane or reach stacker. See <a href="https://www.youtube.com/watch?v=4K7Uz-8TYac">MiTilt</a><sup> TM</sup> in action.</p>
<p><strong>MiTilt<sup>TM</sup> is ideal for:</strong></p>
<ul>
<li>Loading either 40ft or 20ft containers to maximum capacity.</li>
<li>Loading a range of materials for faster, cleaner and safer handling. A gravity-fed design, allows the MiTilt <sup>TM</sup> to be ideally suited for loading of loose materials such as minerals, metal, grains, sugar and rice. </li>
</ul>
<p><strong>FEATURES AND BENEFITS</strong></p>
<ul>
<li>Streamlines your bulk handling steps</li>
<li>Loads in less than five minutes</li>
<li>Eliminates double-handling</li>
<li>Reduces manpower required</li>
<li>Improves loading accuracy</li>
<li>Vertical loading or controlled angle options</li>
<li>Improves operator safety</li>
<li>Requires minimal yard space</li>
<li>Withstands the toughest workloads</li>
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Container Unloaders
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<p>A-Ward’s innovative Container Unloaders enable immediate and controlled unloading bulk material from shipping containers, which can be inserted either into the tilter directly with a standard trailer or from above with a forklift, crane or reach stacker.</p>
<p><strong>PRODUCT APPLICATION</strong></p>
<p>A-Ward’s unique MiTilt<sup>TM</sup> unloader eliminates the need for scarce and expensive tilting trailers. Whether your material is being unloaded through a grate, over an edge, or directly in the ground, the MiTilt<sup>TM</sup> enables faster, cleaner and safer unloading.</p>
<p><strong>How it works:</strong></p>
<p>The MiTilt<sup>TM</sup> unloader tilts up to a maximum unloading angle of 70 degree, with a 90 degree option available if required. They work in a similar way as our MiTilt<sup>TM</sup> loaders.</p>
<p><strong>It’s ideal for:</strong></p>
<ul>
<li>Unloading a range of materials directly into your storage system, at the speed you want.</li>
<li>Contamination-free unloading of sensitive or hazardous materials.</li>
</ul>
<p><strong>FEATURES AND BENEFITS</strong></p>
<ul>
<li>Significantly speed up the container unloading process.</li>
<li>Reduce labor costs by using a single operator with remote control.</li>
<li>Eliminate contamination risks by unloading directly into silo.</li>
<li>Remove reliance on rare and expensive tilting trailers.</li>
<li>Increase operator safety.</li>
<li>Unload containers where and when you want.</li>
<li>Control unloading speed by adjusting tilt angle.</li>
<li>Ability to store container in tilter and unload over a longer period of time.</li>
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Control Panels
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<p>Golconda design, manufacture, test, install and commission control panels ranging from a small, wall-mounting unit for simple machine control up to a complete PLC based process control system with ASTA certified Motor Control Centre. Panel housings are selected from industry standard ranges or custom built to suit clients' requirements. Components are taken from proprietary ranges such as Telemecanique, Group Schneider & Omron, which are all fully certified.</p>
<p>Applications include process control, batch weighing with recipe storage and logging, monitoring, etc.</p>
<p>Twenty-five years experience of applying PLC solutions to everyday control problems give Golconda’s engineers the practical skills and know-how that customers appreciate when it comes to rapid, trouble free start-up on site. Why not let Golconda’s experience work for you?</p> |
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Evasser Flo-Pad (Aeration)
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<p>Silos, hoppers and bins commonly experience difficulties with material flow. It is easy to put material into a storage container. It is not always as easy to get it out! Dry, bulk material, when stored in bins, hoppers, silos, or tanks, can lose flow characteristics. That's when typical flow problems occur - bridging, arching, rat holing or material clinging to areas of the hopper and vertical walls.</p>
<p>Materials which tend to pack or cannot easily be brought to a free-flowing state e.g. soda ash, wood chips, rubber scrap, Soya meal, bran, etc. The combination of Hopper Shape and Material Characteristics will determine the Discharge Properties. To help solve these flow problems Golconda sells the Monitor Evasser Flo-Pad.</p>
<p>The single Evasser Flo-Pad is small, compact, yet capable of dislodging and moving hard-to-handle, pack-prone bulk materials in bins and hoppers with ease. It can dislodge with a blast, control with a whisper of air. The Flo-Pad discharges air at up to 80 psi then, maintains flowability with 2 to 5 psi.</p>
<p>Quick, easy outside bin installation makes it an ideal replacement for worn, plugged, malfunctioning air pads. No unloading of bin to get inside. Simply disconnect air supply on existing unit, cut hole right next to the clogged air pad from the outside and secure Flo-Pad with four bolts.</p>
<p>The Monitor Flo-Pad requires no maintenance. It has no moving parts, no filters to clean or replace.</p> |
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Golconda Feeders
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<p>Golconda can undertake complete handling systems when required. The photographs show just such a system supplied and installed by Golconda to produce pesticide products.</p>
<p>The system includes raw materials intake, grinding and conveying, batch mixing, extruding and cooling, as well as the 25kg packing and palletising system manufactured by Concetti. A separate conveying system delivers product to the retail pack filling and packaging plant.</p>
<p>Golconda has the capability to engineer bespoke materials handling systems or to modify existing plants to improve output, productivity or simply to meet changing market demands. Our long experience allows us to select the most appropriate proprietary pieces of equipment or to design specific items where necessary.</p>
<h4>Combination Bin Bottom Discharger and Metering Screw Feeder.</h4>
<ul>
<li>Handles practically any type of powdery material or granules</li>
<li>Conditions the Material</li>
<li>Eliminates Arching and Flushing</li>
<li>Inlet sizes - 500mm, 750mm and 1000mm square</li>
<li>Dust tight enclosure in mild steel or stainless steel</li>
<li>Accuracy better than ±2%</li>
<li>Fixed speed or variable speed</li>
<li>Special shaft seals available</li>
</ul> |
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Hethon Feeders
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<p>Hethon feeders are dosing devices with screw discharge but with a flexible wall hopper to ensure bridging and rat holing of difficult material is eliminated. The flexible walls are massaged by an arrangement of paddles to ensure an uninterrupted flow without any contact with the material itself.</p>
<p>Five models in the range provide a feed rate between 120 and 30,000 litres per hour.</p>
<ul>
<li>Model 40 for maximum 120 l/h.</li>
<li>Model 50 for maximum 480 l/h.</li>
<li>Model 60 for maximum 1200 l/h.</li>
<li>Model 70 for maximum 2500 l/h.</li>
<li>Model 80 for maximum 30000 l/h</li>
</ul>
<p>The Hethon feeder comes with many options, interchangeable screws to suit different materials, extension hoppers, using different contact parts and with control options including gravimetric metering.</p> |
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HMI Graphics
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<p>The HMI is the all-important interface that allows the user to monitor, control and adjust the system. Its design is crucial if the plant is to be easy for the operator to control.</p>
<p>At Golconda we work closely with the client to precisely define the HMI using our standards as a template and adapting these to the customer’s own needs.</p> |
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Loss In Weight Feeders
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<ul>
<li>Range - 1 kg/hr up to 200 t/hr</li>
<li>Turndown - Normally 10:1 with up to 100:1 in certain applications.</li>
<li>Accuracy - Typically 0.25% of Set Rate.</li>
</ul>
<p><strong>Options</strong></p>
<ul>
<li>AC or DC variable speed drive units.</li>
<li>Conditioning/ agitating section for difficult materials.</li>
<li>Dust-tight enclosures.</li>
<li>Metering screw, belt, vibratory feeder or pump discharge.</li>
<li>Food quality finish in mild steel or stainless steel to F.D.A standards.</li>
</ul> |
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MCC panels
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<p>Golconda manufactures ASTA (The Association of Short-circuit Testing Authorities) certified Motor Control Centres. The flexible design means compartments are configurable at the factory or on-site using withdrawable trays for easy maintenance.</p>
<p>Our MCC panels are manufactured to Form 4b (types 4 to 7 according to the clients needs) where all functional units and the bus bars and incoming/outgoing terminals are separated from each other.</p>
<p>Motor control gear as specified by the client can be fitted according to the plant and the fuse switches are all equipped with a test feature. Intelligent control from the SCADA or PLC system can be provided.</p> |
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